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Course Outline

Introduction to AI in Manufacturing

  • Emerging trends in smart manufacturing and Industry 4.0
  • Overview of AI applications in operational settings
  • Key performance metrics and KPIs

Data Collection and Preparation

  • Manufacturing data sources (sensors, PLC, MES)
  • Cleaning and structuring time-series data
  • Utilizing Pandas and Jupyter for preprocessing tasks

Descriptive and Diagnostic Analytics

  • Data exploration and visualization techniques
  • Correlation analysis and root cause identification
  • Building custom dashboards using Power BI

Machine Learning for Process Optimization

  • Supervised and unsupervised learning methodologies
  • Clustering techniques for pattern discovery
  • Regression and classification for predictive modeling

AI for Predictive Maintenance and Quality Assurance

  • Anomaly detection and proactive alert systems
  • Development of failure prediction models
  • Enhancing product quality through model-derived insights

Real-Time Analytics and Feedback Mechanisms

  • Streaming data handling and real-time processing
  • Integration with SCADA/MES systems
  • Implementing feedback loops for automatic process adjustments

Case Study and Capstone Project

  • Practical analysis of real-world datasets
  • Designing and validating an optimization model
  • Final presentation of an AI-driven improvement plan

Summary and Next Steps

Requirements

  • A foundational understanding of manufacturing processes or operations management
  • Practical experience with data analysis or Excel-based reporting
  • Basic proficiency in programming or scripting

Target Audience

  • Process engineers
  • Plant supervisors
  • Lean Six Sigma practitioners
 21 Hours

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