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Duration 21 hours
Course Outline
Foundations of WAAM and Hybrid Manufacturing
- Introduction to metal additive manufacturing
- Core WAAM principles and deposition techniques
- Hybrid robot-CNC strategies and current industry trends
Essentials of FANUC Welding Robot Programming
- Introduction to FANUC robotic systems and ROBOGUIDE
- Developing paths for arc welding tasks
- Managing teaching points, tool offsets, and coordinate systems
GMAW Processes and WAAM Deposition Strategy
- Optimizing Gas Metal Arc Welding (GMAW) settings for WAAM
- Controlling wire feed, travel speed, and current
- Planning single-bead and multi-bead layering strategies
Coordinating with HAAS CNC Systems
- Introduction to 5-axis worktables and part setup
- Aligning references and calibrating with robotic paths
- Crafting CNC toolpaths for hybrid finishing
Workflow Integration Between Robots and CNC
- Strategic process planning: Robot-led vs. CNC-led hybrid approaches
- Techniques for handshaking, communication, and synchronization
- Simulating and timing processes for real-world application
Validating Processes and Resolving Issues
- Ensuring WAAM geometry accuracy and consistency
- Addressing weld defects, layer distortion, and post-processing requirements
- Troubleshooting common challenges in hybrid setups
Conclusions and Future Directions
- Recap of integrated WAAM process elements
- Recommended routes for production validation and scaling
- Next steps for testing, adhering to safety standards, and ensuring quality
Requirements
- A solid grasp of industrial automation fundamentals
- Prior experience in welding or robotic programming
- Familiarity with basic CNC machining principles
Intended Audience
- Specialists in robotic welding
- Engineers in manufacturing and automation
- Professionals handling hybrid CNC and robotic processes
Testimonials (1)
Practical usages are very impressive.
