Lean5S Training Course
The "Lean5S" training provides participants with comprehensive knowledge of Lean Manufacturing principles, with a particular focus on the 5S methodology. The course begins with historical context, presenting the evolution of production systems – from Henry Ford’s innovations to the advanced Toyota Production System. Participants will gain practical skills related to effective workplace organization, identification and elimination of waste, and implementation of the five pillars of 5S: Sort (Sort), Set in Order (Set in Order), Shine (Shine), Standardize (Standardize), and Sustain (Sustain). The training program also covers key topics related to safety, emphasizing the strategic importance of reducing accident risk in the work environment.
This course is available as onsite live training in Kenya or online live training.Course Outline
Introduction and overview of systems: from Ford to Toyota Production System
5S and workplace organization
What is 5S and what benefits does it bring to the organization?
5S – the first step towards lean production
Waste: definition, sources, and methods for identification and elimination
Implementation process of the 5S methodology
1. Sort (Seiri)
- Practical principles of sorting
- Labeling items with red tags (Red-Tagging)
2. Set in Order (Seiton)
Methodology and justification for the efficient placement of tools and materials
3. Shine (Seiso)
- Methods for implementing cleaning and its key significance in maintaining standards
- 4. Standardize (Seiketsu)
- Instructions for implementing standardization to significantly improve productivity
5. Sustain (Shitsuke)
- Analysis of the critical stage where the 5S program most often encounters problems and fails
Safety (additional 6th S)
- As the sixth “S”: practical methods for reducing the number of workplace accidents
Need help picking the right course?
southafrica@nobleprog.co.za or +27 (0)10 005 5793
Lean5S Training Course - Enquiry
Testimonials (2)
trainer knowledge
SUNEEL jee - House of Spices India
Course - Six Sigma LEAN Yellow Belt
About the sense of humor and energizing us to focus more in the topic.
Roy Tolledo - Toray Membrane Middle East
Course - Lean Management: Lean Management in Manufacturing
Related Courses
Lean and Agile Tools for Managing Requirements, Projects, and Banking Processes
16 HoursLean is a methodology focused on maximizing value while minimizing waste in processes.
This instructor-led, live training (online or onsite) is aimed at intermediate-level banking and process management professionals who wish to apply Lean and Agile tools to improve efficiency in managing requirements, projects, and operational processes.
By the end of this training, participants will be able to:
- Understand and apply Lean principles in the context of banking processes.
- Use Lean tools to optimize requirements gathering and project execution.
- Implement and manage Kanban boards for effective workflow management.
- Identify and eliminate waste in banking and service-oriented processes.
Format of the Course
- Interactive lecture and discussion.
- Lots of exercises and practice.
- Hands-on application of Lean and Agile tools in case-based scenarios.
Course Customization Options
- To request a customized training for this course, please contact us to arrange.
Lean Distribution: Implementing Lean in Distribution, Logistics, and Supply Chain Operations
14 HoursLean Distribution involves applying the principles of Lean Manufacturing to the realms of distribution, logistics, and supply chain operations. The primary objective is to enhance value for customers by identifying and eliminating waste—any activity that does not contribute to that value.
Through this instructor-led live training, participants will acquire the methodologies, team structures, and tools necessary to implement Lean practices within their own distribution centers and supply chain operations, thereby fostering a culture of continuous improvement.
The course blends case study activities and discussions with live, hands-on practice, utilizing the essential tools, metrics, and methods required to establish Lean systems and processes. Key concepts covered include:
- Determining the actual cost of fulfillment
- Reducing total costs throughout the supply chain
- Navigating and overcoming resistance to change
- Fostering leadership and instilling a Lean thinking mindset across the organization
Course Format
- A mix of lectures, discussions, exercises, and hands-on practice
Lean Management: Lean Management in Manufacturing
14 HoursIn this instructor-led live training in Kenya (onsite or remote), participants will learn how to apply Lean principles and practices within a manufacturing context and establish a culture of continuous improvement.
The training combines case activities and discussions with live, hands-on practice using the tools, metrics, and methods needed to implement Lean systems and processes. Some of the concepts covered include:
- Determining the root cause of inefficiencies.
- Measuring performance.
- Realizing the continuous improvement cycle.
- Organizing Kaizen events.
- Instilling a mindset of Lean thinking across the organization.
Lean Methodology: Practical Workshops for Continuous Improvement
8 HoursLean Methodology is a proven approach for improving efficiency and effectiveness by eliminating waste and focusing on value-added activities. Through theory, practice, and collaborative exercises, this course helps participants identify opportunities for improvement in their daily processes and develop actionable proposals using Lean tools.
This instructor-led, live training (online or onsite) is aimed at beginner-level to intermediate-level participants who wish to learn and apply Lean concepts to their workplace in a practical, engaging, and collaborative environment.
By the end of this training, participants will be able to:
- Understand the fundamentals of Lean Thinking and continuous improvement.
- Identify waste in daily processes and propose practical improvements.
- Apply Lean tools such as PDCA, Value Stream Mapping, and Kanban boards.
- Collaborate effectively to generate transformation initiatives for their teams.
Format of the Course
- Short theoretical modules to understand Lean concepts.
- Practical exercises and case-based dynamics.
- Interactive and engaging activities in a workshop format.
Course Customization Options
- To request a customized training for this course, please contact us to arrange.
Lean 5S: Workplace Organization, Safety, and Sustainability
7 HoursThis instructor-led live training (available online or onsite) is designed for beginner to intermediate professionals who wish to introduce, implement, and sustain 5S practices effectively in their organisation.
Lean Services: Lean Management For The Service Industry
14 HoursIn this instructor-led, live training in Kenya (onsite or remote), participants will learn how to apply Lean principles and practices within their own organization to establish a culture of continuous improvement.
This interactive session merges case activities and discussions with live, practical application of the tools, metrics, and methods necessary to implement Lean systems and processes. Furthermore, the training aims to instill a Lean thinking mindset.
Lean Six Sigma Fundamentals
14 HoursThis live, instructor-led training in Kenya (available online or onsite) is aimed at business professionals who wish to target specific organizational areas where process inefficiencies and defects are prevalent.
By the end of this training, participants will be able to:
- Understand the core concepts and principles of Lean Six Sigma.
- Apply the DMAIC methodology to define, measure, analyze, improve, and control processes effectively.
- Develop a plan for Lean Six Sigma deployment within their organization.
Reliability Centered Maintenance Streamlined with LEAN
35 HoursThis training course redefines your understanding of maintenance management and will completely transform the way that maintenance and operations people view the development of maintenance programs and their roles and responsibilities in that process.
Six Sigma LEAN Black Belt
21 HoursThis instructor-led, live training in Kenya (online or onsite) is designed for advanced professionals seeking to develop skills for managing complex Six Sigma projects and leading Six Sigma and Lean implementations.
By the conclusion of this training, participants will be able to:
- Develop a deep understanding of advanced Six Sigma and Lean methodologies and tools.
- Lead complex process improvement projects that align with organizational strategies.
- Perform complex statistical analyses and make data-driven decisions.
- Effectively lead change initiatives and build a culture of continuous improvement.
Six Sigma LEAN Green Belt
21 HoursThis instructor-led, live training in Kenya (online or onsite) is aimed at intermediate-level professionals who wish to understand both Six Sigma and Lean principles in order to lead significant process improvement projects in their organizations.
By the end of this training, participants will be able to:
- Develop a comprehensive understanding of how Lean and Six Sigma methodologies can be integrated for process improvement.
- Gain in-depth knowledge and application skills in the Define, Measure, Analyze, Improve, and Control phases.
- Apply advanced statistical tools for data-driven decision-making and process analysis.
- Lead and manage Lean Six Sigma projects effectively.
Six Sigma LEAN Yellow Belt
14 HoursThis instructor-led, live training in Kenya (online or onsite) is designed for beginner-level professionals seeking a fundamental grasp of Lean and Six Sigma principles to integrate into their work for improved business processes.
By the conclusion of this training, participants will be able to:
- Acquire a thorough understanding of Lean Six Sigma principles.
- Use Six Sigma methodologies to improve process quality by removing the causes of defects and minimizing variability.
- Integrate Lean and Six Sigma methodologies to achieve more efficient and effective process improvements.
- Apply basic Lean Six Sigma tools and techniques that Yellow Belts can utilize in process improvement projects, such as 5S, Kaizen, and process mapping.
Supply Chain risk in Procurement
7 HoursThis workshop comprises 50% discussion and 50% practical application.
Value Stream Mapping (VSM): Identify Muda and Drive Process Improvements
14 HoursValue Stream Mapping (VSM) serves as a Lean technique designed to visually chart the flow of materials and information necessary to deliver a product or service to customers. This method highlights both value-adding and non-value-adding activities to eliminate MUDAS (waste).
This instructor-led, live training session, available both online and onsite, targets beginner to intermediate practitioners and managers who aim to learn, apply, and lead VSM initiatives to boost process efficiency and productivity across their value chains.
Upon completing this training, participants will be equipped to:
- Construct a current-state value stream map that incorporates precise operating time calculations and clearly distinguishes between value-add and non-value-add activities.
- Identify and categorize MUDAS throughout the value chain, quantifying their impact on lead time and productivity.
- Design a future-state value stream map characterized by enhanced flow, reduced waste, and updated time calculations.
- Formulate clear, prioritized action plans to execute the future-state map and measure the resulting improvements.
Course Format
- Interactive lectures and discussions.
- Practical mapping exercises utilizing real process examples provided by the client.
- Group workshops focused on producing current and future state maps alongside action plans.
Customization Options
- For a customized training session, please reach out to us to make arrangements.